3D design drives instrument innovation

In this article, we explore the successful implementation of SolidWorks 3D design and verification software by Donghai Group, a leading Chinese manufacturer of measuring instruments. The company, which has been in operation for nearly half a century, specializes in water meters, electric meters, gas meters, heat meters, timers, program-controlled valves, smart meters, and energy management systems. As part of its strategy to expand into international markets, Donghai has established manufacturing bases in Southeast Asia, set up a Hong Kong subsidiary, and formed strategic partnerships with global players like France’s Wateau and Switzerland’s SONTEX. Donghai recognized early on that innovation is key to maintaining a competitive edge. To keep up with market demands, the company invested in enterprise management software, upgraded its technical equipment, and improved automation across development, production, and testing processes. However, as product complexity increased, traditional 2D design tools proved insufficient. This prompted the company to seek more advanced solutions. After extensive research, Donghai chose SolidWorks 3D design software for its ease of use, intuitive interface, and powerful simulation capabilities. Lin Zhiliang, the chief engineer, emphasized that SolidWorks helps the company create realistic visualizations that enhance customer engagement and marketing effectiveness. Since 1995, the company has relied on SolidWorks, continuously realizing its value in streamlining design workflows and improving product quality. The application of SolidWorks significantly reduced design time. For complex projects involving hundreds of components, the team was able to complete tasks in one week instead of three, while also reducing errors and simplifying revisions. Xu Ang, from the Technical Information Center, noted that while 3D CAD adoption in China remains low due to cost and user habits, SolidWorks has gained traction for its affordability and usability. Despite challenges, Donghai embraced 3D design as a necessity. By introducing SolidWorks, engineers were able to work within an integrated design environment, enhancing collaboration and accelerating time-to-market. The company also used COSMOSMotion for virtual prototyping, allowing engineers to test various designs before physical production, thus saving time and costs. In summary, Donghai’s journey highlights the importance of 3D design in driving innovation and competitiveness. While 3D modeling itself brings benefits, the real value comes from the supporting systems that enable seamless integration across departments. Hu Kejian, the technical director, concluded that with SolidWorks, the company is confident in further enhancing product quality and maintaining its leadership in a highly competitive market.

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