Operating Procedures for the Universal Grinder: 1. Pre-Operation Checks: - Ensure all components are securely fastened, especially the movable tooth fixing nut, and tighten any loose screws. - Inspect the equipment to ensure it is clean and free of debris. - Check the lubrication system and add oil where necessary. - Verify that the upper and lower pulleys are aligned and the belt is properly tensioned. - Manually rotate the machine to check for any jamming or resistance; the spindle should turn smoothly. - Cut the material into smaller pieces such as segments, sheets, or blocks to prevent clogging of the teeth and reduce motor load. - Carefully inspect the incoming materials to remove any metal objects like nails to avoid damage or accidents. Operation Steps: - Open the collection box door and place a designated cloth bag at the discharge opening, then close the door. - Choose the appropriate screen based on the required product specifications and install it. - Confirm if pre-treatment of the material is needed before feeding. - Turn on the fan first, then start the motor to allow the equipment to run smoothly. Begin feeding the material gradually, adjusting the feed rate according to the material’s fragility and desired fineness. - Before stopping, stop feeding first and let the machine continue running for several minutes to ensure all material is fully processed. - After the operation, turn off the motor, open the collection box, and remove the processed material. - If a large quantity of material is being processed, repeat the process until the material is fully crushed. - Once the operation is complete, turn off all power switches. - Perform a final inspection of the equipment to ensure there are no abnormalities and all parts are in good condition. Universal Crusher Operating Method: - Rotate the handwheel until it feels loose, then gently push it to the left to open the crushing chamber cover. - Loosen the fixing screw of the crushing chamber, remove the ring gear, take out the sieve, and replace it with a suitable one. Reinstall the ring gear and secure it. - Close the crushing chamber cover and tighten the fixing screws. - Open the discharge door, connect the receiving bag to the hopper, and secure it with a tie. - Close the discharge door cover. - Turn on the power switch. Run the machine without load for 1–2 minutes, then adjust the material flow. General Safety Tips for Using the Shredder: - Make sure the crushing chamber is completely empty and free of foreign objects before starting the machine. - Tighten the top cover and the butterfly nut of the crushing chamber. - Start the motor and run it for 1–2 minutes without load, then gradually feed the material from the feeding tray. Do not overload the machine. - If the material becomes stuck and the motor stops, immediately turn off the power to prevent motor damage. Clear the blockage before resuming operation. - Never open the top cover or insert your hands into the crushing chamber during operation. - This machine is designed for dry materials only. Avoid crushing wet or sticky substances. - Replace the screen as needed based on the application requirements. Maintenance Guidelines for the Universal Crusher: - Regularly check the tightness of the movable tooth disc fixing nut and all other fastening parts. Ensure they remain secure at all times, especially the screws in the fixed sprocket. - Lubricate all points with an oil cup. Add sufficient lubricating oil before each use. For continuous operation, increase the frequency of refueling. After 300 hours of operation, clean and replace the lubricating oil in the spindle bearing area. - When replacing consumable parts or bearings, follow the technical instructions carefully. Only trained personnel should perform these tasks. If you are unsure, contact the manufacturer instead of attempting repairs yourself. Author: Chang Hong Medical Machinery This article is sourced from: Copyright @Reprinted must indicate the author and original source in a hyperlink format |
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