Flashback Arrestors - your questions answered

Shop Now Your Questions Answered About Flashback Arrestors for Oxy, Acetylene, and LPG/Propane Equipment When a flashback happens, the flame moves quickly 'upstream,' usually causing a loud explosion. If left unchecked, it can continue through the torch into the hoses, regulators, and even the gas bottles or cylinders. There are several reasons that can cause a flashback, such as worn-out or poorly maintained equipment, operator mistakes, improper monitoring of cylinder pressures, and various other factors! The results of a flashback can range from minor equipment damage to a major gas cylinder explosion that could result in fatalities, injuries, and significant property damage. It’s impossible to predict how severe these effects might be, so protecting yourself from flashbacks is crucial. A flashback arrestor is specifically designed to contain a flashback and stop it from spreading to upstream equipment like hoses, regulators, and gas cylinders. The main components of a WELDCLASS® Flashback Arrestor and their functions are: 1. Non-Return Valve: Prevents the reverse flow of gas. 2. Sintered Flame Filter: Blocks the flame. 3. Thermal Activated Cut-Off Valve: (Only available on regulator-mounted models). In the case of a sustained flashback or backfire, this valve will shut off, stopping the flow of gas in any direction. ![Flashback Arrestors for Oxy, Acetylene, and LPG (Propane) Equipment](http://bsg-i.nbxc.com/blog/2324da84c6dd5f89fec085ffd1538da6.net/eyJidWNrZXQiOiJ3ZWItbmluamEtaW1hZ2VzIiwia2V5Ijoid2NuZXRzdWl0ZVwvY29udGVudC1pbWFnZVwvRmxhc2hiYWNrLUFycmVzdG9ycy1CbG9nLWJnLmpwZyIsImVkaXRzIjp7InJlc2l6ZSI6eyJ3aWR0aCI6OTAwLCJoZWlnaHQiOjM0MCwiZml0IjoiaW5zaWRlIn19LCJ2ZXJzaW9uIjoiIn0=) This image shows a typical flashback arrestor. According to the Australian standard AS4839-2001 ("The Safe Use of Portable and Mobile Oxy-Fuel Gas Systems..."), the use of flashback arrestors is mandated (see Clause 7.3). Due to this standard, flashback arrestors are a legal requirement under health and safety authorities in Australian states and territories. Ask yourself, "Can I afford not to install flashback arrestors?" If your oxy equipment doesn't have flashback arrestors installed, you're putting yourself at risk for several issues, including: 1. Potential physical consequences of a flashback: Equipment and property damage, along with personal injury or even death. 2. Violation of OH&S/WHS regulations. 3. Legal and financial consequences of a flashback, such as litigation and potential disqualification of insurance coverage. This photo demonstrates the kind of damage that can happen during an explosion involving gas cylinders. ![Flashback Arrestor Application - Oxy Cutting on Site](http://bsg-i.nbxc.com/blog/928337789fd13b29e1624ad3cd078e4c.net/eyJidWNrZXQiOiJ3ZWItbmluamEtaW1hZ2VzIiwia2V5Ijoid2NuZXRzdWl0ZVwvY29udGVudC1pbWFnZVwvc2h1dHRlcnN0b2NrXzQ5NTAzODUzYS5qcGciLCJlZGl0cyI6eyJyZXNpemUiOnsid2lkdGgiOjY0MCwiaGVpZ2h0Ijo0MjcsImZpdCI6Imluc2lkZSJ9fSwidmVyc2lvbiI6IiJ9) Australian Standard AS4839-2001 specifies that for optimal protection, flashback arrestors should be installed on both the regulator and the torch, as well as on both the oxygen line and the fuel gas (acetylene or LPG) line. For more details, refer to AS4839-2001, Clause 7.3. There’s a potential for a flashback to occur with any oxy-fuel system, whether you’re using oxy-acetylene or oxy-LPG (oxy-propane). A flashback can happen on either the oxygen line or the fuel gas line, which is why FBAs should be fitted to each gas line. The risk of a flashback when using LPG/propane-only torches and equipment is very low, and using FBAs isn’t currently required by any Australian standard. However, some work sites might still require FBAs to be installed on all gas/flame equipment, regardless of whether oxygen is being used. No! Here’s what you should look for to ensure that the flashback arrestors you choose will protect you and perform when needed: AS4839-2001 also specifies that all flashback arrestors must be manufactured according to the standard AS4603. This is critical because if an arrestor doesn’t comply with this standard, there’s no guarantee that it will stop a flashback! When purchasing flashback arrestors or if you already have them fitted to your equipment, always check the labels to make sure they comply with Australian Standards AS4603. If you own flashback arrestors and you can’t confirm that they comply with AS4603, do yourself a favor: Dispose of them and install arrestors that do comply. AS4603 states that for compliance, FBAs must be independently tested by a qualified third party. If the FBA has been independently tested, this is usually indicated on the label or packaging. Weldclass Flashback Arrestors are independently tested and certified by Apragaz laboratory (Europe), and this is clearly indicated on the packaging and on the FBA itself. This is an important safety feature, but not all FBAs have a thermal cutoff valve. In case of a sustained flashback or backfire, if the internal temperature of the FBA reaches an unsafe level, this valve will close and stop the flow of gas in any direction. Without this feature, if a sustained flashback occurs, there’s a risk that the FBA will fail. AS4839-2001 also specifies that for optimal protection, regulator-mounted Flashback Arrestors should have a thermal cutoff valve. The label on the FBA will indicate if it has a thermal cutoff valve. Sometimes this is shown via a "[TV]" symbol. If you cannot see any reference to a thermal valve (on the regulator-mounted FBA) on the label, then you can assume that it does not have this safety feature. Weldclass regulator-mounted Flashback Arrestors include a thermal cutoff valve. Because the gas has to pass through a flame filter and other components, every Flashback Arrestor will restrict gas flow to some extent. This means you need to be aware of the flow rating for the FBAs you are using, to ensure they will allow sufficient gas flow for the work you are doing. Many 'standard' model FBAs have a low flow rating and can be used for light cutting/brazing, but they are not suitable for tasks that require medium-to-high flow rates such as oxy heating, heavy cutting/gouging, etc. Weldclass Flashback Arrestors are medium flow-rated, with up to 35% higher flow capacity than some other standard model FBAs. This makes them suitable for a wider range of applications, including cutting, brazing, gouging, and medium-to-heavy heating. Conform to AS4603 and EN ISO 5175-1 (formerly EN730) Independently certified by Apragaz laboratory, Belgium, Europe ![More Information on Weldclass Flashback Arrestors](http://bsg-i.nbxc.com/blog/1b05c400a31f43256ce37bd5bfb58364.jpg) If you have flashback arrestors fitted, you should also be aware that Australian Standards AS4603 and AS4839 specify that all flashback arrestors must be tested or replaced at least every 12 months, and in the event of a flashback. Testing should be conducted by qualified repairers. AS4839 also specifies that flashback arrestors must be replaced at least every 5 years. Many operators are now choosing to replace rather than test—especially given that flashback arrestor costs have generally decreased in recent years. In addition to the cost of testing itself, the disruption and downtime involved in dismantling equipment (and waiting for testing to be completed before it can be used again) is often significant and outweighs the cost of replacement units. Also, it’s not uncommon for a percentage of units to fail due to normal wear and tear and require replacement, which then incurs additional costs beyond testing. While all care has been taken to ensure the information presented is accurate, Weldclass accepts no responsibility for any errors or omissions in this article. The information given is of a general nature only intended to provide readers with a basic overview of the topics presented, does not take into account the specific circumstances of any individual application or situation, may be simplified and/or abbreviated, will not be a complete or exhaustive resource, and should not be used as a substitute for professional advice. All applicable standards (including Australian standards), industry guidelines, and regulations should be consulted and followed. E.& O.E.

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