Challenge: How to meet the automotive industry's requirements for engine block processing?
Solution: Choose a consistent, cost-effective, and easy-to-use tooling solution.
Quality, cost efficiency and reliability are the main factors driving the development of the automotive industry. Therefore, the production of engine blocks for the global automotive industry requires our tools to be predictable and highly consistent. Manufacturers are constantly looking for ways to control inventory and production costs. The tooling solution must be fast and easy to use, and quickly get the tooling parts from the supplier.
Sandvik Coromant CoroMill365
The development of casting technology means that current engine block machining is focusing on semi-finishing and finishing processes, rather than removing large amounts of material. Drilling is still a major step for this complex part, and single hole cost and process safety are also important factors. Hole machining is done through a comprehensive process, and the chamfered holes are usually threaded or precisely sized or reamed to the desired tolerance.
Sandvik Coromant has developed a specific tooling solution to meet the production needs of this complex component, including the use of a new generation of S60 face milling cutters for roughing and semi-finishing; and the hole for solid carbide drill CoroDrill 460 Machining, and with a series of existing taps, with a variety of optimized groove shape, for the hole processing of cast iron materials.
Sandvik Coromant CoroMill460
In addition to offering a wide range of tooling solutions, Sandvik Coromant also provides global support for a wide range of automotive applications, including crankshaft machining, and has a dedicated application center. In this way, Sandvik Coromant offers unmatched capabilities and solutions for critical automotive parts processing, helping manufacturers meet the need to continuously improve productivity while controlling costs.
to sum up
Producing engine blocks for the global automotive industry requires predictability and consistency. Sandvik Coromant's tooling solutions meet manufacturers' requirements for quality, cost efficiency and reliability.
Semi-finishing
Semi-finishing of the cylinder housing Semi-finishing milling of cast iron with the new S-60 face milling cutter. The solution offers long and predictable tool life and high cutting parameters for shorter machining times.
Face milling - roughing and finishing
The combustion surface of the cylinder is not easy to machine, and it is necessary to use a large-diameter milling cutter that covers the entire cylinder width and front and rear end faces; small tools can machine small surfaces and bosses. CoroMill 365, 590 milling cutters and S60 face milling cutters are available for multiple sets of machining centerlines. New blade materials and geometries and multi-angle inserts of up to 12 blades have been introduced to provide reliable and efficient tools for the automotive industry.
Sandvik Coromant CoroMill590
drilling
Drilling with the CoroDrill 460 drill bit, plus a variety of tap options, is suitable for hole machining of cast iron parts. We optimized this solution for good chip evacuation in high precision and small tolerance production environments, as well as covering all steps and chamfers.
Aluminum Oxide Grinding Wheels
White alumina grinding wheel is made by sintering first-grade sand, high-quality alumina and binder at high temperature, also known as ceramic grinding wheel. Wear-resistant and durable. It has high hardness, brittle abrasive grains, sharp edges and corners, strong grinding ability, low calorific value, high temperature resistance, acid and alkali corrosion resistance, high efficiency and good self-sharpening. The grinding products are smooth and delicate
White alumina Bench Grinding Wheel, suitable for grinding steel with hard material and strong heat sensitivity. Such as grinding of hardened steel, high carbon steel, general high speed steel, alloy steel, stainless steel, etc. Mainly used for grinding and forming grinding of tools, cutting tools, molds, gears, threads, thin-walled parts, etc
Each of our products is inspected and carefully packaged before being sold to customers, but we do not rule out that there will be accidents. If you accidentally received an unsatisfactory product, please feel free to contact us and we will replace it for you or you can choose to return it. You can also contact us with product questions, we will do any answer for you and will try our best to solve the problem until you are satisfied.
Kemei produce and aim on the following types grinding tools, such as aluminum oxide grinding wheel, silicon carbide Grinding Wheels , mounted points, Diamond Grinding Wheels, CBN Grinding Wheels and all types of saw blades and cut off wheels.
If you need any type of grinding tool or professional advice about grinding on your workpieces. Don`t hesitate to contact us!
Aluminum Oxide Grinding Wheels,Red Corundum Wheel,High Speed Grinding Wheel,Brown Corundum Wheel
Henan Jinlun Superhard Material Co., Ltd , https://www.kmgrindingwheels.com