The advantages of fast heating, fast time, energy saving and environmental protection of induction heating furnace reflect the backward technology and equipment that eliminate energy consumption and pollute the environment with new technology and new equipment, but the energy saving aspect is mainly reflected in the high sensor. Thermal efficiency and electrical efficiency, there are five ways to achieve energy saving:
First, the correct choice of current frequency
It is very important to correctly select the current frequency of the IF induction furnace because it directly affects the thermal efficiency of the inductor and the heating efficiency of the blank. If the current frequency is too high, the heating time will be prolonged, the heat loss will increase, the thermal efficiency will decrease, and the heating efficiency will also decrease, resulting in an increase in the cost of the frequency conversion equipment.
Second, increase the terminal voltage of the sensor
Increasing the voltage at the inductor terminal increases the number of turns in the induction coil, thereby reducing the current on the induction coil and reducing power loss, thereby increasing the efficiency of the inductor. Increasing the terminal voltage of the inductor is a better way to save energy. Try to avoid induction heating with low voltage and high current.
Third, the correct selection of the current density of the induction coil
The density of the induction red coil is large, the power loss is increased, and the electrical efficiency of the inductor is lowered. Therefore, the cross-sectional size of the pure copper tube of the induction coil is determined by the number of inductor turns and the geometry of the inductor.
Fourth, choose a good medium frequency induction furnace insulation and heat resistant materials
The induction coil is lined with a heat-insulating layer and a heat-resistant layer. The heat-insulating material has a certain thickness and can provide a good heat insulation effect, reducing the heat transfer loss of the blank, thereby improving the efficiency of the inductor.
5. Make full use of the cooling water of the sensor
The tap water for the cooling sensor should be recycled to save water, and the cooled water also has a certain temperature, which can be used for other applications.
Hebei Furuiwo Electric Furnace Manufacturing Co., Ltd. (formerly Hengyuan Electric Furnace) was officially established and put into production in 1999. It is a high-tech enterprise engaged in the research, design, production and technical service of induction heating equipment earlier in China. The products developed by Furui Wo Electric Furnace are now available. : Medium frequency induction diathermy complete equipment, medium frequency complete quenching and tempering production line, medium frequency quenching complete equipment, medium frequency induction melting furnace, medium frequency annealing complete equipment, general and special induction hardening machine, medium frequency power supply, fully enclosed water cooling system, medium frequency furnace accessories, etc. . It has provided many excellent forging and forging heat treatment equipment for many famous forging manufacturers. Fu Ruiwo's medium frequency induction heating equipment fully absorbs and absorbs the advanced technology of Germany AEG Company, which represents the highest level in the world, and combines China's national conditions to perfect every detail. It has been general machinery, engineering machinery, petroleum machinery, automobile, metallurgy, mine. Many industries such as bearings and bearings have provided nearly 1,000 sets of equipment, and many sets of equipment have been exported to foreign countries. In 2006, the company introduced LGBT smelting technology from the United States and low-power air-cooled, high-power water-cooled LGBT induction heating power technology to achieve good economic benefits for users.
Excellence in manufacturing customer satisfaction products
ï¬ â— The main technicians of Hengyuan Electric Furnace have long been engaged in the field of induction heating, and have rich experience in equipment design, process and manufacturing, and have independent research and development capabilities.
ï¬ â— Based on the actual needs of customers, and strictly in accordance with GB/T10067.3-2005 and JB/T8669-1997 standards.
ï¬ â— To provide customers with first-class induction heating products is our goal, so we always design and purchase raw materials according to the highest standards. â— According to customer's process requirements, workpiece shape, size, heating Temperature, heating time, and factory power distribution provide reasonable technical solutions, and are truly tailored to the most qualified products.
ï¬ â— Hengyuan electric furnace free training of induction heating equipment, free 24-hour telephone to solve equipment maintenance and troubleshooting, to ensure that users provide fast and efficient services in the first time.
ï¬ â— The core competitiveness comes from our team of professional engineers and products with independent intellectual property rights. â— Tell me your needs and we will provide you with the most suitable solution.
Hebei Furui Wo Electric Furnace Manufacturing Co., Ltd. Website: http://
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